The Circuit Formation Processes Business started with the release of an insertion machine named “Panasert” in 1968. Until then, component leads had been manually inserted in the manufacturing of home appliances at former Matsushita Electric Industrial. The insertion machine was developed as a solution to automate the process. We have always taken circuit board manufacturing seriously and have worked tirelessly to solve customer’s problems.
The current advances in digital innovation and information technology innovation require us to deliver higher-precision and higher-quality products to the market at lower cost and more quickly. We will provide new value to customers by automating parameter setting and recipe management, which traditionally required fine tuning relying on the expertise of specialists. Furthermore, we will implement “fine process control” to manage high precision processing by integrating various information related to production, such as changes of operators and materials, to improve productivity.
The production sites are required to respond to complex manufacturing processes, such as high-mix/small-lot production, shorter product cycles, and stricter traceability management.
We have focused on the 5Ms (huMan, Machine, Material, Method, and Measurement), the changing factors at production sites.
Panasonic propose the “Autonomous Factory” that evolves autonomously by connecting all 5M data from manufacturing plan to material preparation, manufacturing execution, and maintenance management, from on-site edge devices to processes, floor execution management and administration, and business management at production sites, to respond to any situation by connecting all 5M data and to realize manufacturing according to plan.
- Production planners develop production plans by taking into consideration worker’s skill and staffing (huMan), equipment conditions (Machine), and supply issues (Material) at the production site
- The operation completion level and time vary depending on the persons
- The quantity of components cannot be accurately ascertained due to irregular trial placements and pickup errors
- Cannot increase productivity due to unexpected equipment shutdowns or defects
Our products that realize “Autonomous Factory” solve customer’s problems through AI-based autonomous control of 5M production process variables at the production site by constantly monitoring the 5M status. Thereby customer’s can realize accurate production planning and planned manufacturing.
Panasonic will realize accurate production planning and planned manufacturing that leverage 5M information without relying on the expertise of specialists by converting the judgment based on the experience of humans with knowledge and skills into Intelligent System, and automating manual tasks that are frequently performed at the production site.
To achieve these, we released “APC-5M” software, which detects changes in the 5Ms and stabilize production. After “APC-5M” release, we released “NPM-GP/L Screen Printer” which can implement model changeover automatically and the “NPM-GH” Modular Mounter which boasts industry-leading productivity and mounting accuracy. And we released the “Auto Setting Feeder”, an automated component supply system. And fnally, we released “NPM-GW” Modular Mounter which supports a wide variety of parts/PCBs to realize flexible SMT lines.
Modular Mounter NPM-GW, which supports a wide range of components and PCBs to enable a flexible production line.
Modular Mounter NPM-GH, which boasts a combination of industry-leading productivity and mounting accuracy
Screen Printer NPM-GP/L, with a printing process automation function
Auto Setting Feeder* for automatic supply
- The cover tape can be automatically peeled off, the component supply tape in widths ranging from 8 to 104 mm
- The auto loading unit supplies the next tape reel automatically
- Can be used with existing machines by a dedicated cart
Printing process automation function*
- The fully automated changeover enables high-mix production for a long time
- Real-time monitoring of variable factors enables continuous production within tolerance levels
* An optional function with Screen Printer NPM-GP/L
APC-5M is a production execution AI that monitors irregularities in the 5Ms in real time and detects production line changes. It analyzes the accumulated data, identifies the cause, and uses empirical data to autonomously solve the problem. This adds further empirical data, and so the more the system is used the more it grows into a highly precise system in customers’ factories. Further, during its real-time monitoring of the 5Ms, the system can focus on unit condition and determine which units need to be corrected and when. It can then perform maintenance at the right time with minimal impact on operations, and work with the host system to provide predictive maintenance for replacement instructions.
APC-5M system for 5M process control to ensure quality production and stable operation
Automatic recovery function
- Monitoring irregularities in the 5Ms in real time and detecting production line changes
- Making an analysis using empirical data to identify the cause and autonomously solve the problem
- The more it is used, the more it grows in customers’ factories
Predictive maintenance
- Determining which units need to be maitained by monitoring the 5Ms in real time
- Performing maintenance at the right time with minimal impact on operations
The APC-5M and Auto Setting Feeder are also compatible with some existing equipment. The number of compatible models will be expanded.
New
Modular Placement Machine
NPM-GW
The basic performance has been improved by renewing the core units, such as the mounting head and recognition camera. It now supports a wide range of parts and PCBs.
Modular Placement Machine
NPM-GH
This edge device achieves industry-leading productivity and mounting quality for Autonomous Factory. Proposes control of irregularities in the 5Ms and elimination of skill-dependent work.
Modular Placement Machine
NPM-DX
Increases throughput by manpower saving on the mounting floor. Extended functionality for the device industry.
Modular Placement Machine
NPM-WX
Covers a wider range of production types by supporting a variety of supply units and increases throughput by manpower saving on the mounting floor.
Production Modular
NPM-W2
Implements high-productivity and high-quality with variable-mix and variable-volume production. Supports large components and PCBs.
Production Modular
NPM-TT2
Direct connectivity with NPM-D3A/W2. Selectable and configurable supply unit specifications.
Production Modular
NPM-D3A
Adoption of the latest 16-nozzle head V3. Advancement of head drive unit motion control.
Information on current seminars and exhibitions is compiled and posted here. Information on past seminars and exhibitions is also available.
Global network
Our solid network delivers high-quality and uniform service to customers around the world regardless of time and region.
Membership Website P-Web
This is a membership website for customers of electronic component mounting systems, semiconductor-related systems, and FPD-related systems.
Technical center
Customers can experience actual circuit board manufacturing using their own components and materials.
Line simulation
Tact simulation can be performed according to the mounted components and supply form.
Mounting feasibility study (nozzle selection)
We propose the optimum nozzle for the mounted components.
Maintenance solution
Panasonic provides reliable lifetime product support to customers ranging from installation to replacement.
