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Problem: Man-hours required for spatter removal
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One of the biggest challenges during welding is the reduction of spatter.
Super Active TAWERS can reduce spatter drastically, and solve this problem.

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Problems faced by customers
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■Spatter removal is time consuming

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■Poor weld appearance due to much spatter generation

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Standard CO<sub>2</sub> welding
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Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm.
Welding current: 170 A, Welding speed: 50 cm/min
Standard CO2 welding generates more spatter, especially around 200 A.

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スパッタ除去工数削減 解決前
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Video (scattering of spatter with standard CO<sub>2</sub>welding)
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Video (scattering of spatter with standard CO2welding)
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With Super Active TAWERS, man-hours required for spatter removal can be reduced with ultra-low spatter welding even at 300 A. In addition, Super Active TAWERS offers the advantage of ultra high-speed welding.

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Standard CO<sub>2</sub> welding
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Welding method: Super Active welding method (TAWERS)
Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm.
Welding current: 300 A, Welding speed: 120 cm/min Standard CO2 welding generates more spatter, especially around 200 A.
The spatter particles are smaller in size and are less likely to adhere to the base metal.

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スパッタ除去工数削減 解決後
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Video (scattering of spatter with standard CO<sub>2</sub> welding)
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Video (scattering of spatter with standard CO2 welding)
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What is the Super Active Wire Feed Process?
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High-precision feed control where the welding wire is fed continuously with a back and forth motion. Spatter reduction by stable short-arc cycle.

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Super Active Wire Feed Process image
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Result:スーパーアクティブTAWERSの採用でスパッタ除去工数を削減
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Related Machinery and Services
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Welding Power Source Integrated Robot "TAWERS"

The robot itself has direct full control of the welding waveform and can handle a variety of welding styles with the addition of applications.
We will also introduce various concrete examples of TAWERS.

Product overview

Catalog download

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溶接ロボットTAWERS
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Support
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Global Network
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Panasonic has established a system to support customers all over the world. Customers expanding production from Japan to overseas factories can also use our equipment with peace of mind.

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グローバルネットワーク
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Website for Panasonic Shoyokai
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Website dedicated page for members of Panasonic Shoyokai. You can download the application form to join the membership website P-Web.

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パナソニック松溶会
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Related Links
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お問い合わせ
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ご相談窓口
各種ご相談は、下記までお問い合わせください。
受付時間 9:00~17:00(土日、祝日、年末年始、弊社所定の休日を除く)
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お困りごと解決-目視検査工数・人員削減
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