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Problem: Long Cycle Time
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Welding speed can be improved significantly with the Super Active welding method.

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Problems faced by customers
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■Need to reduce cycle time without changing welding appearance.

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Standard CO<sub>2</sub>welding (Click to enlarge)
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Welding method: MTS-CO(Standard)
Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm.
Welding current: 170 A, Welding speed: 50 cm/min

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タクトタイム短縮 解決前
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Video (scattering of spatter with standard CO<sub>2</sub> welding)
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Video (scattering of spatter with standard CO2 welding)
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Solution: Super Active wire Method for Beautiful and Fast Welding
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What is the Super Active Wire Feed Process?

High-precision feed control where the welding wire is fed continuously with a back and forth motion. Spatter reduction by stable short-arc cycle.

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Result : The Super Active Welding Method has more than Doubled the Welding speed, improves weld appearance and reduces spatter.
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Super Active welding method (Click to enlarge)
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Bead is smooth even when welding speed is more than doubled.

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タクトタイム短縮 解決後
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Video (scattering of spatter with standard CO<sub>2</sub> welding)
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Welding method: Super Active welding method (TAWERS CO2)
Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm.
Welding current: 300 A, Welding speed: 120 cm/min

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Related Machinery and Services
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Welding Power Source Integrated Robots "TAWERS"

The robot itself has direct full control of the welding waveform and can handle a variety of welding styles with the addition of applications.
We will also introduce various concrete examples of TAWERS.

Product overview

Catalog download

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写真:溶接ロボットTAWERS
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Supports
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Global network
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Panasonic has established a system to support customers all over the world. Customers expanding production from Japan to overseas factories can also use our equipment with peace of mind.

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グローバルネットワーク
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Website for Panasonic Shoyokai
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Website dedicated page for members of Panasonic Shoyokai. You can download the application form to join the membership website P-Web.

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パナソニック松溶会
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お困りごと解決-タクトタイム短縮 (改) (英)
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