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Problem: Need to weld thin plates without burn-through
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Control of weld heat input when welding thin plates is difficult and burn-through is the biggest challenge. Heat Balance Control software solves this problem.

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Problems faced by customers
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■Need to perform gap welding on a thin plate without burn-through.

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■Need to achieve good bead appearance

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Super Active TAWERS+HBC(Heat Balance Control)Process Introduced for Thin Plate Welding
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Unstable beads due to burn-through
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薄板の溶け落ち 解決前
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Standard CO<sub>2</sub> welding (Click to enlarge)
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Welding method: MTS-CO2 (standard)
Base metal: Mild steel, Plate thickness: 0.6 mm, Wire diameter: ϕ1.2 mm.
Welding current: 80 A, Welding speed: 80 cm/min

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Video (Standard CO2 welding)
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Video (Standard CO<sub>2</sub> welding)
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Super Active TAWERS + HBC software can easily weld thin plates of 1.0 mm or less by fine control of heat input.

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Super Active TAWERS+HBC (Heat Balance Control) Process Enables Thin Plate Welding
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Low heat input control greatly expands condition margins (welding speed and gap margin). Prevents melting down.

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Good beads without burn-through.

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薄板の溶け落ち 解決後
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Super Active TAWERS + HBC Software (Click to enlarge)
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Welding method: Super Active TAWERS (+ HBC software)
Base metal: Mild steel, Plate thickness: 0.6 mm, Wire diameter: ϕ1.2 mm.
Welding current: 80 A, Welding speed: 80 cm/min
 

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Video (Super Active TAWERS + HBC software)
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Video (Super Active TAWERS + HBC software)
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Related Machinery and Services
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Welding Power Source Integrated Robots "TAWERS"

The robot itself has direct full control of the welding waveform and can handle a variety of welding styles with the addition of applications.
We will also introduce various concrete examples of TAWERS.

Product overview

Catalog download

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写真:溶接ロボットTAWERS
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Support
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Global Network
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Panasonic has established a system to support customers all over the world. Customers expanding production from Japan to overseas factories can also use our equipment with peace of mind.

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グローバルネットワーク
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Website for Panasonic Shoyokai
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Website dedicated page for members of Panasonic Shoyokai. You can download the application form to join the membership website P-Web.

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パナソニック松溶会
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Related Links
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お困りごと解決事例 - 薄板の溶落ち
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/products-services_welding/solutions/case-studies/problem/thin-plate
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