Campaign bands
Background colour
Grey
Section intro title
Search by Case Studies
Hide Item
0
Band intro title
Search by Case Studies
Band body

Videos of case studies and customer testimonials.

Hide Item
0
Column items
Column subtitle
Reliable service provision was also a decisive factor
Column body

Maruo Kousakusho could realize “ultra” low spatter by installing the arc welding robot TAWERS having the option of the latest Super Active manufacturing method. They could reduce the time spent on spatter removal by more than 90%

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Case Study: Maruo Kousakusho
nspc-ishitomi
Column subtitle
Low spatter even when welding thick plates
Column body

Yahata Seiko could achieve deep penetration and beautiful bead appearance with high power TAWERS HD pulse welding. They could achieve full robot production with the high-power specification and 100% duty cycle.

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Case Study: Yahata Seiko
nspc-ishitomi
Column subtitle
Improvement of welding quality with robots
Column body

ITECH introduced the arc welding robot TAWERS to establish a work environment that is not dependent on the welding skills of individuals and created a better workplace where women can also play an active role.

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Case Study: ITECH
nspc-ishitomi
Column subtitle
High-quality welding without relying on individual skills
Column body

Panasonic Kaga Factory could realize high-quality welding by installing Laser Processing Robot LAPRISS without relying on special skills. They could successfully reduce costs by approximately 40% and solve the problem of labor shortage.

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Case Study: Panasonic Kaga Facetory
nspc-ishitomi
Column subtitle
Significant improvement with visualization of the welding process
Column body

Panasonic Kaga Factory could realize the visualization of the welding robot process by introducing Integrated Welding Management System iWNB. They could visualize the worksite using cameras and eliminate wasteful and uneven human movements to achieve a 15% reduction in cycle time.
 

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Case Study: Panasonic Kaga Factory-2
nspc-ishitomi
Hide Item
0
Hide Item
1
Band intro title
Search by Industries
Hide Item
0
Band body

Automation

Collection of case studies of systems for various industries. Use this information when you are considering the equipment.

Hide Item
0
Column items
Column subtitle
General-Purpose System Field
Column body

Collection of case studies of simple systems. Case studies of general-purpose systems available to customers in a wide range of industries are listed.

Media
Media
簡易システム
Column subtitle
Automotive Field
Column body

Collection of case studies for automobiles. Case studies of systems for different components are listed.

Media
Media
自動車分野
Column subtitle
Construction Equipment Field
Column body

Collection of case studies for construction equipment. Many case studies of systems for large components are listed

Media
Media
建機分野
Column subtitle
Infrastructure Field
Column body

Collection of case studies for infrastructure. Case studies of systems for different components are listed.

Media
Media
インフラ・その他
Hide Item
0
Band intro title
Processing
Band body

Collection of processing examples by industry. Here are processing examples including automobile and construction equipment components.

Hide Item
0
Column items
Column subtitle
Automobiles
Column body

Muffler/Exhaust pipe/Crash box/Seat frame/Wheel/Torque converter

Media
Media
自動車部門
Column subtitle
Motorcycles
Column body

Bike frame/Swing arm/Bicycle frame

Media
Media
二輪分野
Column subtitle
Trucks
Column body

Frame/Sub-parts

Media
Media
トラック分野
Column subtitle
Residential/Others
Column body

Zinc steel pipe/Steel pipe pile/Gas pipe/Aircraft components/Construction machinery boom/Hydraulic cylinder/Kitchen knife/Colander

Media
Media
住宅分野/その他
Hide Item
0
Band intro title
Search by Material
Band body

processing examples by material.

Hide Item
0
Column items
Column subtitle
Steel
Column body

Motorcycle frame/Automobile muffler/Seat frame/Gas container/Hydraulic cylinder/Generator components, etc.

Media
Media
icon 鉄
Column subtitle
Stainless Steel
Column body

Aircraft components/Kitchen knife/Automobile exhaust pipe/Colander/Air tank, etc

Media
Media
iconステンレス
Column subtitle
Aluminum
Column body

Swing arm/Stepladder/Truck frame, etc.

Media
Media
aluminum icon
Column subtitle
Zinc-plated Steel
Column body

Fuel tank port/Automobile crash box/Galvanized steel plate/Seat components/Suspension components, etc.

Media
Media
icon 亜鉛そのた
Hide Item
0
Band intro title
Search by Process
Hide Item
0
Wysiwyg body

Introduction to some case studies of problems that were solved by Panasonic using its experience of more than 60 years in welding. 

See all case studies of solving problems

Hide Item
0
Column items
Column subtitle
Automation of TIG welding
Column body

Thin plate TIG welding requiring proficient techniques. Once taught, TAWERS can reproduce the skills of an experienced TIG welder repeatedly

Media
Media
ロボットを使ったTIG溶接の自動化
Column subtitle
Reduction of spatter removal man-hours
Column body

Super Active TAWERS solves the problems of spatter removal. Welding with almost no generation of spatter can be realized.

Media
Media
超低スパッタで除去工数削減​
Column subtitle
Reduction of tact time
Column body

High-speed welding with TAWERS. With the S-AWP manufacturing method, welding can be performed at more than twice the speed of conventional welding methods. (Compared with conventional) 

Media
Media
タクトタイム短縮(高速溶接)
Column subtitle
Burn-through in thin plate welding
Column body

Control of weld heat input when welding thin plates is difficult and burn through is the biggest challenge. Heat input control software solves this problem.

Media
Media
厚さ1mm以下の薄板溶接​
Column subtitle
Welding of zinc-coated steel
Column body

Defect-free welding is realized with less spatter and blowholes

Media
Media
亜鉛めっき鋼板の欠陥を防ぐ
Hide Item
0
Background colour
White
Section intro title
Solution by Process
Hide Item
0
Band intro title
Complete Process
Band body

Introduction to solutions for optimal management of the entire factory.

Hide Item
0
Column items
Column subtitle
iWNB (Integrated Welding Management System) for Robots
Column body

Visualization of the welding process is achieved by using IoT to connect the production site and welding robots.
The system is effective in improving overall process productivity such as visualizing equipment operation status, enhancing predictive management and traceability, and linking with electronic reporting tools.

Catalog download

Product overview

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
What is iWNB?
nspc-ishitomi
Hide Item
0
Band intro title
Pre-process
Band body

Introduction to solutions for the pre-process of welding that are useful for teaching and pre-production consideration.

Hide Item
0
Column items
Column subtitle
VRPS(Virtual Robot Programming System)
Column body

Intuitive teaching is now possible through the use of a dedicated torch. This system can be operated by people unfamiliar with robot operation. In addition to significantly reducing the time required for teaching, this system can also be useful for customers who are considering automation for high-mix, low-volume production.

Catalog download

Product overview

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
VRPS Teaching time comparison
nspc-ishitomi
Column subtitle
DTPSⅢ (Offline teaching and editing software)
Column body

Intuitive teaching is now possible through the use of a dedicated torch. This system can be operated by people unfamiliar with robot operation.
In addition to significantly reducing the time required for teaching, this system can also be useful for customers who are considering automation for high-mix, low-volume production

Catalog download

Product overview

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Offline teaching software DTPS III
nspc-ishitomi
Hide Item
0
Band intro title
Welding and Cutting Processes
Band body

Introduction to welding and cutting solutions that are compatible to plates of various thicknesses and workpieces.

Hide Item
0
Column items
Column subtitle
Super Active TAWERS(Mild steel/Stainless)
Column body

It enables both low spatter and high-speed welding. It reduces spatter by a maximum of 99% compared to conventional digital welding power sources. It significantly improves production efficiency by reducing the spatter removal process.

Catalog download

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Super Active Tawers High-speed welding
nspc-ishitomi
Column subtitle
Super Active TAWERS(Aluminum welding)
Column body

Low spatter welding, which the most significant feature of Super Active, has been applied to aluminum welding. Highly effective for welding thin aluminum plates, the process also reduces smut, which is a labor-intensive process

Catalog download

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Super Active Tawers Aluminum welding
nspc-ishitomi
Column subtitle
YD-700VH1(High Current 700A Welding Machine)
Column body

It is a high current welding machine for high efficiency and high quality welding. A long leg length of 16.5 mm and a deposition rate of 300 g/min or more can be achieved with a single weld pass. It is compatible with a wide current range.

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
YD-700VH1 High current pulse welding
nspc-ishitomi
Column subtitle
Super Active TAWERS (Gap thin plate welding)
Column body

It is an optional software for Super Active TAWERS that enables high-quality welding by alternately outputting Super Active welding and pulse welding. It maintains sufficient penetration, as well as significantly reduces thermal distortion and gap welding.

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Effect of the Pulse miIx welding method
nspc-ishitomi
Column subtitle
TAWERS Slag Solution
Column body

It is an optional software of TAWERS that supports low-slag wires from various wire manufacturers. It demonstrates effectiveness for welding workpieces such as suspension components of automobiles that require to be painted later

Media
Behaviour state
Lightbox triggered by Thumbnail
Media
Slag solution
nspc-ishitomi
Hide Item
0
Background colour
White
Section intro title
Exhibition and Seminar Information
Hide Item
1
Column items
Column body

Information on upcoming seminars and exhibitions is presented here. Information on past seminars and exhibitions is also available.

Media
Media
展示会・セミナーイメージ
Hide Item
1
Band intro title
■Archive
Hide Item
1
Column items
Column subtitle
Presentation on new products & demonstration of manufacturing methods
Column body

Visitors can see the latest models and other cutting-edge products at this exhibition. Click here for an overview of the 2023 exhibition and application for participation.

Media
Media
exhibition and new products presentation
Column subtitle
Seminar on welding robots and welding machines
Column body

Click here to view the archive of online seminars on thermal processing business

Media
Media
welding robots seminars
Column subtitle
“Reforming Manufacturing by Digitizing the Welding Process” series
Column body

Click here for the archive

Media
Media
event and seminars
Hide Item
1
Background colour
White
Section intro title
Support
Hide Item
0
Column items
Column subtitle
Global Network
Column body

Panasonic has established a system to support customers all over the world. Customers expanding production from Japan to overseas factories can also use our equipment with peace of mind.

Media
Media
グローバルネットワーク
Column subtitle
Website for Panasonic Shoyokai
Column body

Website dedicated page for members of Panasonic Shoyokai. You can download the application form to join the membership website P-Web.

Media
Media
パナソニック松溶会
Hide Item
0
Background colour
Grey
Section intro title
Related Links
Hide Item
0
Wysiwyg body
Hide Item
0
Display title
溶接機・ロボット・レーザ - ソリューション (英)
URL alias
/products-services_welding/solutions
Use WYSIWYG header
On
Display in-page navigation
Off